AI-Powered Scale Conversion

Automatic Scale Conversion
and Unmanned Weighing

Convert your existing truck scale into an unmanned, AI-powered automatic system. Digitize your weighing processes with autonomous vehicle recognition, ERP integration, and fully automatic bunker loading solutions.

E-Waybill Ready SQL, IFS, SAP & Oracle 100% Compatible
Efficiency & ROI How it Works?

Traditional Weighing Problems

You are losing time and money with old methods. Here are the main challenges you face:

Incorrect Data Entry

Operator errors, incorrect order selections and faulty plate entries reduce your efficiency.

High Staff Costs

The cost of 3-shift operators for a 24/7 scale reaches millions annually with salaries and benefits.

Integration Issues

Irregular data management in ERP and B2B processes and mismatch of manual processes with scale data.

Why Automatic Scale Conversion?

We convert your existing weighbridge into a completely unmanned smart system with AI-powered plate recognition, vehicle stabilization, and positioning algorithms. Fully integrated with ERP and dispatch workflows.

  • AI-Powered Plate Recognition

    It reads even faded, dirty or cable-tied plates without error with a 99.999% accuracy rate.

  • Position Verification

    Verifies the position of the vehicle on the scale with AI, prevents manipulation.

  • Comprehensive ERP Integration

    Fully automatic order and e-Waybill management 100% compatible with SQL, IFS, SAP and Oracle databases.

  • Multi-Scale Synchronization

    Manage multiple scale points in different locations or in the same facility simultaneously and without loss from a single center.

3D Montage
3D Industrial Digital Twin & Simulation

240 ton / 120 ton / 80 ton Fully Automatic Bunker Loading & Scale Conversion

Unmanned dispatch architecture for aggregate, salt, agriculture (wheat, grain, crops), fertilizer, lime, mining, and chemical plants with autonomous screw conveyor feed lines, dual discharge chutes, integrated weighbridge scale platform, and driver ATM kiosk terminal.

240 Ton
120 Ton
80 Ton
⚖️

Integrated Weighbridge Platform

Truck tires rest directly on the blue loadcell weighbridge platform beneath the bunker. High-precision load cells measure real-time net/gross weight continuously during loading.

🌀

Autonomous Screw Feeders & Chutes

Symmetrical twin screw conveyor pipes and diverter chutes transfer material cleanly, dust-free, and balanced from outside feed lines directly into bunkers.

🖥️

Driver ATM / Weighing Kiosk

A touchscreen and thermal printer kiosk positioned right in front of the truck at driver cab level enables autonomous ticket printing and e-Waybill dispatch without leaving the vehicle.

🎯

Precision Truck Centering & Dosing

Millimeter-accurate truck alignment under bunker discharge chutes combined with PLC-controlled gates eliminates spillage, material loss, and axle overloading.

Bunker & Scale 3D CAD Viewer

Interactive 3D CAD Model

Rotate 360° with mouse, zoom in/out, and customize part colors and studio lighting in real-time.

Bunker
4-Unit Bay
Scale Deck
18m x 9m
Feeder
Twin Screw
Automation
ATM Terminal
Left Click Rotate Scroll Zoom Includes bunker weighing deck & ATM kiosk

How it Works?

Our operation process is fully automatic and auditable.

1

Planning

The order is planned via ERP/B2B with plate data.

2

Detection

Vehicle approaches the scale, cameras detect the entrance instantly.

3

Verification

Position and plate are verified with AI, weighing is taken.

4

Completion

Data is written to the cloud, receipt is printed and green light turns on.

Vehicle Analysis with Deep Learning

Our system performs instant visual analysis of the vehicles on the scale using advanced deep learning algorithms. It instantly prevents human error and weighing tricks (stepping off the scale, etc.) thanks to its Position Verification that verifies the position of the vehicle on the scale with high precision and Load Identification that analyzes the trailer status.

Deep Learning Vehicle Analysis 1 Deep Learning Vehicle Analysis 2
Web Portal Interface 1 Web Portal Interface 2

Cloud and Web Integration

In addition to fully autonomous operation, you can instantly control all weighing processes, vehicle entries-exits and detailed reporting from anywhere, from any device with internet access, thanks to the Web Portal interface developed for managers and authorized personnel.

Example: 100% reading success even on dirty and cable-tied plates.

AI OCR Success 1.1 AI OCR Success 1.2 AI OCR Success 2 AI OCR Success 3

85% Savings in Operational Costs

The human factor in traditional weighing processes creates hidden costs such as incorrect data entry, time loss and lack of control, not just salary. With Automatic Scale, we minimize this cost burden.

Operational Efficiency
+100%
Error Rate Reduction
100%
Time Gain
100%
Cloud Backup and Secure Data
100%

Cost Comparison

Current Situation 100%
Full Cost Burden
Automatic Scale 15%
Operating Expense
Sectoral Comparison
6.5 TIMES MORE ECONOMICAL

The payback period of the investment is 7 months on average.

Our References and Field

Çelikler Holding, Vezirhan Cement and more...

Vezirhan
Celikler
Vezirhan
Celikler
Software
Software
Mobile

Video Gallery

Sample Unmanned Weighing Video

Fully autonomous vehicle detection, license plate recognition, and unmanned weighing process.